{"product_id":"the-consumable-set-powermax125-plasma-parts","title":"The Consumable Set | Powermax125 Plasma Nozzles, Electrodes and Shields","description":"\u003cdiv class=\"product-narrative\"\u003e\n\u003cp\u003eA plasma cutter is only as good as the last inch of its torch, and that last inch is a consumable. The Consumable Set exists because of a specific and expensive habit in fabrication shops: replacing a whole torch body when the electrode has worn, or continuing to cut with a pitted nozzle until the kerf widens and the edge quality collapses. Both decisions cost more than the parts. This set covers the Powermax125 platform and its 45 to 65 amp siblings with the correct part numbers — nozzles, electrodes, shields, swirl rings and retaining caps — so the torch can be refreshed at the point of wear instead of being replaced wholesale.\u003c\/p\u003e\n\u003cp\u003eThe part numbering is the whole catalogue, and it is worth reading closely. The electrode is 220971. Nozzles 420158 for the 45 amp cut, 420169 for 65 amp, 220975 for 125 amp, with 420001 for gouging. Shields 420000, 420172, 420168, 220976, 420152, 420112 and 420519 map to drag-cutting, mechanised cutting and the two gouging profiles. Swirl rings arrive as 220997 and 420159. Retaining caps are 220977 standard and 420156 in the ohmic version used for sensing height control on a table. Matching the number to the job is what keeps the arc stable, the kerf narrow and the consumable life predictable.\u003c\/p\u003e\n\u003cp\u003eEach part carries CE certification and is supplied in the pack sizes that match actual consumption: single pieces for trial and setup, five and ten piece packs for routine work, and twenty piece packs for shops running production hours where the torch is never cold. Stocked across nineteen variants in total, the set is built to be ordered once and drawn from, rather than ordered in a panic when the last nozzle gives out mid-job.\u003c\/p\u003e\n\u003cp\u003e\u003cem\u003eAn arc is only as clean as the copper it leaves through. Replace the tip, not the torch.\u003c\/em\u003e\u003c\/p\u003e\n\u003c\/div\u003e\u003chr style=\"margin:22px 0;border:0;border-top:1px solid #eee;\"\u003e\u003cdiv class=\"product-features\"\u003e\n\u003ch3 style=\"margin:26px 0 12px 0;\"\u003eKey Features\u003c\/h3\u003e\n\u003cul style=\"padding-left:20px;margin:0;\"\u003e\n\u003cli style=\"margin-bottom:10px;\"\u003e✦ \u003cstrong\u003ePowermax125 and 45-65 amp coverage:\u003c\/strong\u003e consumables for the full range of the platform, from FineCut detail work to 125 amp severance.\u003c\/li\u003e\n\u003cli style=\"margin-bottom:10px;\"\u003e✦ \u003cstrong\u003eCorrect OEM part numbers:\u003c\/strong\u003e electrodes 220971, nozzles 420158 \/ 420169 \/ 220975 \/ 420001, shields 420000 \/ 420172 \/ 420168 \/ 220976 \/ 420152 \/ 420112 \/ 420519.\u003c\/li\u003e\n\u003cli style=\"margin-bottom:10px;\"\u003e✦ \u003cstrong\u003eSwirl rings and retaining caps:\u003c\/strong\u003e 220997 and 420159 rings, plus 220977 standard and 420156 ohmic retaining caps for height-sensing tables.\u003c\/li\u003e\n\u003cli style=\"margin-bottom:10px;\"\u003e✦ \u003cstrong\u003eGouging and mechanised profiles:\u003c\/strong\u003e dedicated nozzles and shields for removal gouging, control gouging and machine cutting.\u003c\/li\u003e\n\u003cli style=\"margin-bottom:10px;\"\u003e✦ \u003cstrong\u003ePack sizes from 1 to 20 pieces:\u003c\/strong\u003e single units for setup, 5 and 10 packs for routine cutting, 20 packs for production shops.\u003c\/li\u003e\n\u003cli style=\"margin-bottom:10px;\"\u003e✦ \u003cstrong\u003eCE certified:\u003c\/strong\u003e compliant consumables for a machine that draws serious current and demands predictable arc behaviour.\u003c\/li\u003e\n\u003cli style=\"margin-bottom:10px;\"\u003e✦ \u003cstrong\u003e19 stocked variants:\u003c\/strong\u003e order the set once and draw from it instead of stopping a job for a single worn nozzle.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\u003cdiv class=\"product-specs\"\u003e\n\u003ch3 style=\"margin:26px 0 12px 0;\"\u003eTechnical Specifications\u003c\/h3\u003e\n\u003cul style=\"list-style:none;padding:0;margin:0;\"\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eApplication:\u003c\/strong\u003e Powermax125 plasma cutting platform, 45-125 amp\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eBrand:\u003c\/strong\u003e KEMAO\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eCertification:\u003c\/strong\u003e CE\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eType:\u003c\/strong\u003e Mechanised and hand consumables\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eElectrode:\u003c\/strong\u003e 220971\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003ePlasma nozzle 125 A:\u003c\/strong\u003e 220975\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003ePlasma nozzle 65 A:\u003c\/strong\u003e 420169\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003ePlasma nozzle 45 A:\u003c\/strong\u003e 420158\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eGouging nozzle:\u003c\/strong\u003e 420001\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eFineCut plasma nozzle 45 A:\u003c\/strong\u003e 420151\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eSwirl rings:\u003c\/strong\u003e 220997, 420159\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eRetaining cap:\u003c\/strong\u003e 220977\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eOhmic retaining cap:\u003c\/strong\u003e 420156\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eFineCut shield:\u003c\/strong\u003e 420152\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eDrag-cutting shield 125 A:\u003c\/strong\u003e 420000\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eDrag-cutting shield 45-65 A:\u003c\/strong\u003e 420172\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eMechanised shields:\u003c\/strong\u003e 220976 (125 A), 420168 (45-65 A)\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eGouging shields:\u003c\/strong\u003e 420112 (maximum removal), 420519 (maximum control)\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003ePack sizes:\u003c\/strong\u003e 1, 2, 5, 10 and 20 piece options\u003c\/li\u003e\n\u003cli style=\"padding:9px 2px;border-bottom:1px solid #ececec;\"\u003e\n\u003cstrong\u003eOrigin:\u003c\/strong\u003e Mainland China\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\u003cdiv class=\"product-applications\"\u003e\n\u003ch3 style=\"margin:26px 0 12px 0;\"\u003eApplication Scenarios\u003c\/h3\u003e\n\u003cp\u003eThe Consumable Set is aimed at the three places plasma consumables actually get used up. In a fabrication shop running a Powermax125 on a cutting table, the ohmic retaining cap and mechanised shields are the parts that fail first, and the 20 piece packs keep a production day from stalling. In a mobile welding rig or agricultural repair service, the 45 and 65 amp nozzles and drag shields carry the bulk of sheet and plate work, so the 5 and 10 piece packs are the practical size. For hobbyists and small workshops, single pieces and the FineCut consumables allow a specific profile to be tested before committing to a full pack — useful when the difference between a 420158 and a 420169 nozzle decides the quality of a visible cut edge.\u003c\/p\u003e\n\u003c\/div\u003e\u003cdiv class=\"product-faq\"\u003e\n\u003ch3 style=\"margin:26px 0 12px 0;\"\u003eFrequently Asked Questions\u003c\/h3\u003e\n\u003cdiv style=\"margin-bottom:15px;\"\u003e\n\u003cp style=\"margin:0 0 6px 0;\"\u003e\u003cstrong\u003eQ: Which machine does this fit?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp style=\"margin:0;\"\u003eThe consumables are for the Powermax125 platform and its 45 to 65 amp configurations. Match the part number on the worn component to the number in the variant list before ordering, since nozzle and shield geometry differs between amperage ranges.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom:15px;\"\u003e\n\u003cp style=\"margin:0 0 6px 0;\"\u003e\u003cstrong\u003eQ: How do I know when to replace a nozzle?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp style=\"margin:0;\"\u003eA widening kerf, an angled cut edge, extra dross on the underside or a noticeable drop in cut speed all indicate nozzle wear. Electrodes should be replaced when the hafnium insert is cratered to roughly 1 mm depth.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom:15px;\"\u003e\n\u003cp style=\"margin:0 0 6px 0;\"\u003e\u003cstrong\u003eQ: What is the difference between the standard and ohmic retaining cap?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp style=\"margin:0;\"\u003eThe 220977 standard cap is used for hand and general cutting. The 420156 ohmic cap carries electrical contact for torch height sensing, which is what a mechanised table uses to maintain a consistent standoff.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom:15px;\"\u003e\n\u003cp style=\"margin:0 0 6px 0;\"\u003e\u003cstrong\u003eQ: Which parts are for gouging rather than cutting?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp style=\"margin:0;\"\u003eNozzle 420001 is the gouging nozzle. Shield 420112 gives maximum metal removal for aggressive gouging, and 420519 is the shielding choice for maximum control where the gouge profile needs to stay shallow and even.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom:15px;\"\u003e\n\u003cp style=\"margin:0 0 6px 0;\"\u003e\u003cstrong\u003eQ: Should I buy single pieces or the larger packs?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp style=\"margin:0;\"\u003eSingle and 2 piece options suit testing and setup. For regular cutting, 5 and 10 piece packs are the practical size. Shops running hours of plate work should take the 20 piece packs, which is where the per-piece cost drops.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"margin-bottom:15px;\"\u003e\n\u003cp style=\"margin:0 0 6px 0;\"\u003e\u003cstrong\u003eQ: Are these genuine consumables?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp style=\"margin:0;\"\u003eThey are KEMAO parts carrying CE certification, supplied for the Powermax125 platform. As with all plasma consumables, part number matching to the machine and the amperage range is what determines performance.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\u003cdiv class=\"product-gallery\" style=\"margin-top:30px;text-align:center;\"\u003e\n\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0503\/6412\/1244\/files\/S55d09a31ea7e4a978649078e44f94fc7H_e6849da4-c8f9-4e8d-be34-081a7f214cee.webp?v=1779074570\" alt=\"Powermax125 plasma cutting consumables: nozzles, electrodes and shields\" style=\"max-width:100%;height:auto;display:block;margin:0 auto 18px auto;\" loading=\"lazy\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0503\/6412\/1244\/files\/H50c18a1815724b23a543afef8cd36561y_d7dd848e-4d52-4c5e-b089-9189eb33d633.webp?v=1779074570\" alt=\"Powermax125 plasma cutting consumables: nozzles, electrodes and shields\" style=\"max-width:100%;height:auto;display:block;margin:0 auto 18px auto;\" loading=\"lazy\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0503\/6412\/1244\/files\/Ha6bf58a8e1da4deba0af87fa47f0676a5_1339bb9b-683b-4881-b578-d4c0ab27606f.webp?v=1779074570\" alt=\"Powermax125 plasma cutting consumables: nozzles, electrodes and shields\" style=\"max-width:100%;height:auto;display:block;margin:0 auto 18px auto;\" loading=\"lazy\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0503\/6412\/1244\/files\/H0654cb6d08d04a2bb9986b88fb6fc38cG_95b86e72-4941-4563-9623-0b4ba88b50e5.webp?v=1779074570\" alt=\"Powermax125 plasma cutting consumables: nozzles, electrodes and shields\" style=\"max-width:100%;height:auto;display:block;margin:0 auto 18px auto;\" loading=\"lazy\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0503\/6412\/1244\/files\/He5ca6bbdff884e65856f0abad4fb47d7I_3975d2e7-f4ae-4fbb-8798-c95a4aec2525.webp?v=1779074570\" alt=\"Powermax125 plasma cutting consumables: nozzles, electrodes and shields\" style=\"max-width:100%;height:auto;display:block;margin:0 auto 18px auto;\" loading=\"lazy\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0503\/6412\/1244\/files\/Ha22817fddda948b8af5ea6d26ffc6c318_1b5488e7-1718-4288-b5a1-54a79b6bc656.webp?v=1779074570\" alt=\"Powermax125 plasma cutting consumables: nozzles, electrodes and shields\" style=\"max-width:100%;height:auto;display:block;margin:0 auto 18px auto;\" loading=\"lazy\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0503\/6412\/1244\/files\/Sfba796c59ba24f21821175d471b4ae4bI_8c04adde-adf8-4aa3-9eb5-2e985a803172.jpg?v=1779074571\" alt=\"Powermax125 plasma cutting consumables: nozzles, electrodes and shields\" style=\"max-width:100%;height:auto;display:block;margin:0 auto 18px auto;\" loading=\"lazy\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0503\/6412\/1244\/files\/H7ee4e139247e4452b572504811921d6fa_20883340-e5c8-4ada-82f9-c2c8092a5bee.webp?v=1779074570\" alt=\"Powermax125 plasma cutting consumables: nozzles, electrodes and shields\" style=\"max-width:100%;height:auto;display:block;margin:0 auto 18px auto;\" loading=\"lazy\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0503\/6412\/1244\/files\/H619e8d5660ad4205b707243cf5c23b25K_40f639c5-39c9-455b-831b-f4f283a4dad6.webp?v=1779074571\" alt=\"Powermax125 plasma cutting consumables: nozzles, electrodes and shields\" style=\"max-width:100%;height:auto;display:block;margin:0 auto 18px auto;\" loading=\"lazy\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0503\/6412\/1244\/files\/S2fda1018e8a9436d922aaa99acc49959X_b13a2192-5d4a-4317-ad6b-4fe3ba87d042.jpg?v=1779074570\" alt=\"Powermax125 plasma cutting consumables: nozzles, electrodes and shields\" style=\"max-width:100%;height:auto;display:block;margin:0 auto 18px auto;\" loading=\"lazy\"\u003e\n\u003c\/div\u003e\u003cscript type=\"application\/ld+json\"\u003e{\"@context\":\"https:\/\/schema.org\",\"@type\":\"Product\",\"name\":\"The Consumable Set | Powermax125 Plasma Nozzles, Electrodes and Shields\",\"description\":\"Plasma cutting consumables for the Powermax125 platform: electrodes 220971, nozzles 420158 \/ 420169 \/ 220975, swirl rings, retaining caps and cutting, mechanised and gouging shields. 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